Reach out
moviniti Logo weiß
Reach out
Linkedin

20% more efficient sequencing processes for 12 part families

Since 2019, moviniti has been supplying a car manufacturer in Munich with seat covers in sync with production and providing the sequences just-in-time. In addition to the sequence business, reorders are also delivered as quickly as possible.

warehouse workers
1
average picks/month
1000
sq ft of storage space
1000
sequencing areas
1

Vorteile zur vorherigen Lösung

  • Einsparung Prozesszeiten um 20%
  • Digitalisierung weiterer Prozesse und Prozessschritte
  • Schnelle Einarbeitung von neuen Fachkräften in die Software innerhalb weniger Tage
  • Unabhängigkeit von IT-Team - Eigenständiges Konfigurieren der Sequenzbereiche
  • Stark reduzierte laufende Kosten während der geplanten PU-Zeit (Produktionsunterbrechung)

Project & Highlights

The goal was to replace a legacy system and optimize processes—especially in replenishment and sequencing.


» Requirements

  • 4 interfaces (sequence calls, tachograph, ASN goods issue, picking call for reorders)
  • Goods receipt with 1D and 2D VDA labels
  • Replenishment to fixed picking locations, taking into account FIFO and index changes
  • Sequencing in reverse order
  • JIS and JIT loading including digital shipping notification


» Results & Highlights

  • 20% savings in process costs in replenishment and sequencing
  • Successful use of moviniti from 2019 to the present
  • Further optimizations were implemented after go-live, e.g., digitization of the manual process of filling missing parts during the sequencing

Challenges & Solutions

» Extremely short timeframe of two days between the last scan in the old system and the start with moviniti

  • Parallel tests at the site and with logistics managers
  • Preparation of the migration of stocks and orders from the old system
  • Storage of all delivered goods to ensure an empty goods receipt area
  • Establishment of maximum lead time for production


» Change for employees after many years of system change

  • Continuous training, close involvement of team leaders and site management
  • On-site support after go-live by moviniti experts in both shifts

About moviniti

Vereinnahmen

Einlagern

Q-Einlagern

Kommissionieren

Sequenzieren

Auftragslücken

Umlagern

Nachschub

Auslagern

Verladen

Inventur

Close

Future-proof

Quick implementation of change requests, cloud architecture & cybersecurity at the highest standards

Close

Cost-efficient

Pay-per-use monthly fees, unlimited users, automatic server scaling, continuous feature updates

Close

Expertise

Developed and tested with the logistics, deep knowledge of JIS supply requirements, high satisfaction in customer support

Close

Logistik-Know-How

  • Praxisnah entwickelt und getestet
  • Wir kennen die individuellen Anforderungen
bei der
    JIS-Versorgung
  • Logistikverständnis im Kunden-Support
Close

Intuitive and reliable

Fast onboarding, minimal training, high stability in live operations and extensive validations to ensure to correct sequence order

Close

Zukunftssicher

  • Zeitnahe Umsetzung von Änderungswünschen
  • Flexibel an veränderte Anforderungen anpassbar
  • Cloud-Architektur und Cybersecurity nach höchsten Standards
Close

Kosteneffizient

  • Monatliche Kosten basieren auf tatsächlichem Volumen
  • Unbegrenzte Benutzer
  • Automatische Skalierung der Serverleistung
  • Kontinuierliche Updates mit neuen Funktionen
Close

Logistik-Know-How

  • Praxisnah entwickelt und getestet
  • Wir kennen die individuellen Anforderungen
bei der
    JIS-Versorgung
  • Logistikverständnis im Kunden-Support
Close

Intuitiv und sicher

  • Schneller Einstieg und wenig Schulungsbedarf
  • Hohe Stabilität im Livebetrieb mit kaum Supportbedarf
  • Umfangreiche Validierungen zur Sicherstellung der richtigen Sequenz

Request price